Bolt Torquing & Flanged Joints
Hydraulic bolt torquing and tensioning to OEM/client specs. Flange management: joint integrity documentation, gasket replacement, bolt traceability. In-situ flange facing and machining. Leak testing and joint sign-off.
Mechanical & Piping
Pipe spool replacement and modifications. Valve overhaul: gate, globe, check, control, MOV, PSV. PSV pop testing, bench calibration, reinstallation with full traceability. Hot tapping coordination. Flare tip and riser revamp. Hot and cold insulation lagging and cladding.
Heat Transfer & Static Equipment
Heat exchanger tube bundle extraction and reinstatement. High-pressure hydro-cleaning. Shell-and-tube inspection and re-tubing (TEMA/ASME). Hydrostatic pressure testing. Fin fan air cooler repair. Column and vessel internal inspection. Tray dismantling, inspection, and revamp. Reactor internals handling and catalyst loading support.
NDT & Inspection
NDT coordination: UT, MT, PT, RT, TOFD, PAUT. Thickness measurement surveys and corrosion mapping. Weld inspection and documentation. Fitness-for-service assessment support. Inspection data compilation for regulatory records.
Chemical Cleaning & Flushing
Chemical cleaning of heat exchangers, vessels, and piping circuits. Hydro-flushing and hydrojet cleaning. Passivation and pre-commissioning clean. Drain and disposal per site environmental protocols.
Rigging & Lifting
Heavy lift and complex rigging — Riggers Level 1 through 3+. Mobile cranes 50T–500T, boom trucks, telehandlers, manlifts. Lift plan preparation and lift study documentation. Mechanical handling of tube bundles and vessel internals.
Surface Protection & Civil
Industrial grit blasting and UHP water jetting. Protective coatings and anti-corrosive finishing. Tank internal lining. Fireproofing removal and reinstatement. Concrete repair and civil support works.
Electrical & Instrumentation
Electrical isolation: LOTO, motor decoupling, MOV breaker disconnection, switchgear isolation. Instrument removal, calibration coordination, and reinstallation.
Work Permit & Safety Management
Embedded WPR team — uninterrupted PTW management. JSA preparation and toolbox talks. HSE audits, incident reporting, daily safety KPI reporting. Hazardous area isolation planning.
Site Logistics & Utilities
Temporary power: diesel generators 20–1,000 kVA, hazardous-area distribution panels. Temporary lighting towers. Mobile site facilities: offices, tool containers, safety staging. 24/7 rotating shift execution.
Turnaround Planning & Close-Out
Pre-shutdown scope development and work pack preparation. Execution scheduling — daily look-ahead, critical path tracking. Progress reporting and daily KPI dashboard. Punch list management and final walk-down. As-built documentation and close-out report.